radiological · Niagara County

Electro Metallurgical Company

Niagara Falls

Union Carbide subsidiary that converted Linde uranium tetrafluoride into uranium metal, producing more than one-third of the Manhattan Project’s uranium-metal requirement.

The documented story

What happened here?

Electro Metallurgical Company, a Union Carbide subsidiary, operated the metal-production end of the Western New York uranium chain. Linde in Tonawanda converted uranium concentrates to uranium tetrafluoride, or green salt, which was shipped to Electro Metallurgical in Niagara Falls and reduced to uranium metal.

Beginning in April 1943, the purpose-built facility used the magnesium-reduction process and produced 1,538 tons of uranium metal—more than one-third of the Manhattan Project's requirement and more than any other single producer described in DOE's history.

The people behind uranium-metal production

Three-shift wartime production later became a federal compensation history

1,538 tonsuranium metal attributed to the wartime operation

1943-1949

Workers operated a new process around the clock

Production began in April 1943 and ran on three shifts at full operation. Employees handled uranium tetrafluoride, magnesium reduction, uranium-metal biscuits, melting and casting, and magnesium-fluoride slag within a larger Niagara Falls industrial plant.

Later federal review

Historical monitoring could not answer every dose question

NIOSH evaluated records for the site and a defined class was added to the Special Exposure Cohort. The class covers qualifying federal contractor employees with sufficient workdays during the August 1942-December 1947 period.

Compensation program

Recognition creates a pathway, not a blanket diagnosis

Covered workers or survivors may qualify under federal occupational-illness rules when employment and medical criteria are met. The designation acknowledges limits in reconstructing dose; it does not declare that every employee was exposed or developed disease.

NIOSH: Electro Metallurgical cohort evaluationDOE: Linking Legacies Manhattan Project history

Manhattan Project: uranium-metal production

Chemical guide

Chemicals named in this record

These links explain potential hazards and exposure pathways. A chemical named in a record does not establish that anyone was exposed or harmed.

Chronology

Timeline

  1. Early 1943

    The Manhattan Engineer District arranged a full-scale uranium-metal production line through Union Carbide and its subsidiaries.

  2. April 1943

    Production began in a dedicated one-story structure at the Niagara Falls plant.

  3. Manhattan Project

    Linde green salt was reduced with magnesium, melted, and cast into uranium-metal ingots.

  4. Program total

    The operation produced 1,538 tons of uranium metal, over one-third of project needs.

  5. 1942–1947 worker record

    NIOSH later established a Special Exposure Cohort class for qualifying federal contractor employees who worked at the Niagara Falls site during the defined August 1942 through December 1947 period.

Environmental record

Documented impacts

  • The facility handled large quantities of uranium tetrafluoride and uranium metal in a wartime industrial process.
  • Magnesium reduction generated uranium-metal biscuits and magnesium-fluoride slag requiring industrial handling.
  • The historical source establishes production significance but does not, by itself, define present contamination boundaries or current exposure.

Response

Cleanup and controls

  • Historical identification should be followed by review of federal eligibility, radiological surveys, demolition records, and any state cleanup files for the exact parcel.
  • Any surviving subsurface or building impacts require conclusions based on modern sampling rather than production history alone.
  • Public mapping should separate the documented production role from the regulatory status of the larger industrial property.

Then and now

The site today

This profile documents a major Manhattan Project production location and a separately documented federal worker-compensation history. The reviewed DOE and NIOSH records establish its production role and covered-work period, but the current parcel-level cleanup and residual-contamination record requires additional primary-document research before stronger present-day claims are made.

Atlas connections

Connected places

These collections explain documented material, facility, waterway, ownership, or cleanup relationships. Inclusion does not imply that every place shares one contaminant source or plume.

Niagara regional radiological record

Federal storage, industrial processing, vicinity-property cleanup, and later residential or public-property investigations form a connected regional research record.

Radiological-map connection

Place this site in the wider material history

The separate radiological investigation map distinguishes producers, processors, storage, the 100 historical survey records, federal remediation, and current assessment coverage.

Linked research mapOpen the radiological investigation →